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    PC wallpanel forming production line

    The PC production line is used for the production of the panel components such as wall panels and floor slabs thickness less than 450mm(including sandwich wall panels,interior wall panels,laminated slabs,etc.),as well as more complex or pre-buried wall panels.
  • INQUIRY

ONE.Production line introduction

1 . Central control system (intelligent management, real-time monitoring, full-time guarantee)

Name

Specification

size

11.9m×6m×4.86m

weight

8.214t

soft system

WINCC、TIA PORTAL、ERP

Operation method

Manual, semi-automatic, automatic

Equipment power

Three-phase four-wire system  380V50Hz 

Number of monitoring points

>12

Advantage:

1), HTMES production management system can monitor the production process throughout the process;

2), manual, automatic, semi-automatic three ways can be used for circulation;

3) Coordination with the production line to complete the coordinated production of the production line;

4), video surveillance system auxiliary control operation;

5), can realize the fault display, query and alarm function of the entire production line;

6), can achieve the connection with the component production ERP system;

7) It can realize the monitoring and data automatic monitoring, analysis and sorting functions of pre-culture kiln, three-dimensional steaming kiln and laminated plate curing temperature and humidity, and automatically draw temperature control curve and real-time temperature curve, and can perform real-time status inquiry; Such as: real-time temperature, humidity, curing time, temperature difference status, etc.)

8) Independent production center central control room.

2 . Mold table irculatory system (sturdy and durable, error within MM)

Mold table (take 4×9 as an example)


name

specification

size

9000mm×4000mm×310mm

theoretical weight

5.7t

Panel material

Q345B

Panel flatness

≤±1.5/3000mm 

Rated load capacity

6.5kN/m2

Features:

1) The structure is sturdy and durable, and the fatigue strength is large during the vibration and erection process, and the normal service life can reach 3,000 maintenance service life;

2) Through the finite element analysis and process means, the deformation of the die table is effectively controlled, and the service life is longer.

Walking wheel

name

specification

size

216mm×180mm×465mm

weight

24kg

height

450mm

Features:

1), independently fixed to the ground, as a load carrying wheel of the mold table;

2), maintenance-free structure.

Drive wheel

name

specification

size

559mm×458mm×450mm

weight

72kg

motor power

1.1kw

operation method

manual button operation

running speed

fixed speed 13m/min 

equipment power

Three-phase five-wire system 380V50Hz 

Features:

1), type A: ordinary motor, type B: high temperature and humidity resistant motor, type D: with brake motor;

2) Specially made wear-resistant rubber wheel with high friction and long service life;

3) Adjustable compensation rubber wheel wear to ensure smooth operation of the production line.

Induction anti-collision device

name

specification

size

170mm×80mm×210mm

weight

4.5kg

sensing range

22mm

speed control

fixed speed

Features:

1) The guard part adopts the guide wheel structure to reduce the damage of the mold to the sensor and improve the safety factor;

2) The structure is simple and reliable, and maintenance-free.

Shuttle vehicle

name

specification

size

4221mm×1040mm×3580mm

weight

1742kg

walking motor power

1.3kw×2

hydraulic motor power

2.2kw×2

maximum load

24t

Motion synchronization

≥98%

control method

manual / Auto

synchronous control

synchronous valve

speed control

(maximum 24m/min)

operation method

button + knob, fixed operation interface

equipment power

Three-phase five-wire system 380V50Hz 


Features:

1), using servo motor drive, high positioning accuracy;

2), using imported PLC controller, the synchronization of the two machines is high, the accuracy error is ≤ 3%;

3), computer control automatically completes the track change operation, the performance is stable, and the operation is convenient and safe.

3.Distributor system (fine distributor, professional and flexible)

Roller concrete feeder

name

specification

size

3160mm×1600mm×1600mm

weight

1569kg

rotating motor power

4kw

walking motor power

5.5kw

walking speed

60m/min(adjustable)

operation method

remote control, fixed operation interface

control method

manual / auto

speed control

AC frequency conversion system

equipment power

Three-phase four-wire system  380V50Hz 

Features:

1) The device comprises a walking device, a barrel hopper, a rotating system and an electronic control system;

2) The system is equipped with anti-collision parking mechanism, overload protection and other devices to ensure stable performance and stable operation. The whole machine is easy to operate, safe and reliable.

Worm type material distributor


name

specification

size

13559mm×13000mm×3365mm

theoretical volume

2.5m3

distribute range

9m×3.5m

distribute gate

185mm×200mm,eight gates

speed

0.5-2m³/min

car walking speed

uniform speed 12m/min

little car walking speed

0~30m/min adjustable

double beam span

12500mm

weight

8494kg(exclude track frame)

Load sensor

yes

power

≤23kW

operation method

remote control

equipment power

Three-phase four-wire system 380V50Hz 

Features:
1), 8 sets of independent vibration, unique vibration isolation design, effective isolation and excitation force is transmitted to the ground;

2), no pit design, making equipment installation, maintenance and maintenance more convenient;

3) The vibration system adopts zero amplitude start, zero amplitude stop, exciting force and amplitude adjustable, which can effectively solve the problems of layer cracking, internal heterogeneity, formation of air pockets and inconsistent density during the forming process of the components;

4) The vibration device adopts the hydraulic locking method, which can effectively ensure the vibration force acts on the mold table.

Vibrating table (high frequency vibration, reduce noise and increase efficiency)

name

specification

size

9000mm×4180mm×504mm

walking motor power

1.1kw×3

vibrating motor power

1.5kw×8

hydraulic system motor power

5.5kw

maximum amplitude

2.4~2.8(mm/one)

maximum excitation force

18 kN/one

walking speed

0-20m/min 

load capacity

30T

weight


operation method

knob, wireless remote control

equipment power

Three-phase five-wire system 380V50Hz 

Features:

1), 8 sets of independent vibration, unique vibration isolation design, effective isolation and excitation force is transmitted to the ground;

2), no pit design, making equipment installation, maintenance and maintenance more convenient;

3) The vibration system adopts zero amplitude start, zero amplitude stop, exciting force and amplitude adjustable, which can effectively solve the problems of layer cracking, internal heterogeneity, formation of air pockets and inconsistent density during the forming process of the components;

4) The vibration device adopts the hydraulic locking method, which can effectively ensure the vibration force acts on the mold table.

4.Maintenance system (safety intelligence, energy efficient)

Pre-curing kiln


name

specification

size

30m×10m×1.6m

maintenance position

six

suitable mold table

9m×4m

curing temperature

≥40ºC(adjustable)

heating method

steam heating (dry steaming)

installed power

3kW

operation method

knob, wireless remote control

equipment power

Three-phase five-wire system  380V50Hz 

Features:

1) Adopt low height design to effectively reduce heating space and reduce energy consumption;

2), the front and rear use of the lift switch door, can automatically sense the mold table in and out, control the opening and closing of the door, fully reduce the heat loss in the kiln, high efficiency and energy saving;

3), automatic temperature control.

Maintenance kiln(patented technology, dual-use,increase efficiency  and reduce consumption)

name

specification

size

28220mm(length)×13830mm(width)×8984mm(height)

weight

90T

floor height

laminated panel height :600mm,other: 900mm

external insulation thickness

75mm

partition thickness

50mm

insulation board material

color steel plate / polyurethane insulation board

maintenance position

The use of a warehouse and dual-use technology can maintain 63 laminated plate table (6 kiln,11floor, including 3 channels)

maintenance parts specifications

length:9m,width:3.5m,thickness≤450mm 

heating method

steam heating/humidification

operation method

manual / Auto

equipment power

Three-phase five-wire system  380V50Hz 

Features:

1) The design of the whole steel frame structure effectively reduces the influence of temperature changes on the deformation of the maintenance warehouse, and the multi-layered design greatly meets the needs of mass production;

2), the library board adopts special insulation sandwich board material, which can effectively prevent heat loss, and has the characteristics of flame retardant and corrosion resistance;

3) Each row of maintenance rooms can realize independent automatic temperature and humidity control to ensure uniform temperature above and below, and monitor and automatically adjust the temperature and humidity within the maintenance in real time;

4) When the composite panel and wall panel components are produced, different control procedures are adopted to maximize the space utilization of the maintenance kilns.

Palletizing machine

name

specification

size

10680mm×5100mm×10470mm

weight

21.28T

  winding motor

  55kw

  walking motor

  2.9kw×2

  rolling shutter motor

  0.28kw×2

  hydraulic motor

  1.5kw×2

  lifting method

  wind

  rated lifting weight

  20t 

  maximum lifting height

  6000mm 

  improve synchronization

  100% mechanical synchronization

  suitable mold table specifications

  9000mm×4000mm×310mm 

installed power

65kW

operation method

manual / Auto

equipment power

Three-phase five-wire system 380V50Hz 

Features:

1), with automatic feeding and removal function;

2), using the PLC system independently developed by Haitian to control the walking of the cart, with the mechanical design to accurately control the left and right warehouse;

3), the lifting system uses the hoisting technology to control the smooth movement of the upper and lower layers of the die table;

4), the speed is adjustable, and the cycle of one beat can be completed within 8 minutes.

5.Mold table pretreatment system (running efficiently, clean and dust free)

Roughening machine

name

specification

size

8200mm×375mm×2380mm

weight

688kg

  lifting method

  lifting

operation method

manual operation / mechanical positioning

Features:

1) surface roughening of the laminated plate components;

2) achieve lifting, locking position;

3) The working surface width could match the mold table.

Vibration flattening machine

name

specification

size

11000mm×9000mm×3305mm

weight

6661kg

  little car walking motor power

  0.75kw×2

 car walking motor power

  1.1kw×2

vibration motor power

  0.12kw×2

  lifting motor power

  1.5kw

  flattening range

  9m×4m

  walking speed

(0-18)m/min adjustable

  operation method

   button / remote control (portable)

   fixed operation interface / remote control button

equipment power

Three-phase five-wire system  380V50Hz 


Features:

1) using the front and rear flattening method, can be applied to a variety of plate types;

2) adopting secondary vibration reduction, the rubber damping block and the rubber pad absorb the vibration together, effectively solving the vibration problem between the vibration rod and the vibration frame;

3) using the flattening method of car walking to achieve full coverage flattening of the mold table;

4)  car walking could be designed .

Cleaning machine

name

specification

size

5555mm×1815mm×2300mm

weight

3732kg

  lifting motor power

  0.55kw

  rolling motor power

  1.1kw×2

  clean width

  4m

  installed power

  ≤11kW

   operation method

  manual

  fixed operation interface

equipment power

Three-phase four-wire system 380V50Hz 

Features:

1) using double roller brush cleaning, cleaning effect is good, cleaning efficiency is higher;

2) after the roller brush is worn, the wear amount can be compensated manually and automatically, and the operation is more convenient;

3) standard vacuum cleaner (side suction, top suction optional), effectively control the dust leakage;

4) The lifting system adopts electric and mechanical double protection design with high operational safety level;

5) equipped with a slide hopper, it is more convenient to clean the residue.

Oil injection machine

name

specification

size

5170mm×1120mm×2090mm

weight

1323kg

  motor power

   0.37kw

  effective inject width

  4m 

  work pressure

  0.1~0.4MPa 

  inject way 

  gas-liquid dual pressure spray

  liquid storage tank volume

  30L 

  installed power

  ≤5kW

  operation method

  knob

  fixed operation surface

equipment power

Three-phase four-wire system 380V50Hz 

Features:

1) The spray system can spray automatically and manually;

2) Adopt adjustable atomizing nozzle; the flow rate of the spray system and the pressure of the aerosol can be adjusted to ensure uniform spraying on the surface of the mold table;

3) The lifting system adopts electric and mechanical double protection design with high operational safety level;

4) equipped with a wide oil recovery hopper for easy cleaning and maintenance.

Polishing machine

name

specification

size

11960mm×87000mm×3800mm

weight

6900kg

  little car walking motor power

  0.75kw

  car walking motor power

  1.1kw×2

  head lifting motor power

  1.1kw

  smoother motor power

  1.5kw

  walking speed 

(0~18)m/min adjustable

  lifting height

  500mm

  operation method

  button / remote control (portable) 

  fixed operation interface / remote control button

equipment power

Three-phase five-wire system 380V50Hz 


Features:

1) The height is adjustable to meet the needs of different thickness prefabricated panels;

2) The horizontal longitudinal walking speed can be adjusted by frequency to ensure stable operation;

3) equipped with remote control box (optional), easy to operate at a distance, to avoid smoothing splashes and injury to the operator.

Line drawing machine

name

specification

size

12800mm×4800mm×1060mm

weight

*kg

 drawing range

  9000×4000

 drawing width

  4m/9m(adjustable)

  motor power


  operation method

 button / operation (portable)

 fixed operation interface

 equipment power

  220V

Features:

Using trapezoidal acceleration and deceleration, speed preview, micro line interpolation and other techniques, high-speed continuous motion of any 3D space curve can be realized, the pulse frequency can reach 5MHz; high-precision positioning control, repeat positioning accuracy can reach +/-0.5 pulses; Supports advanced functions such as array unfolding, graphical browsing, rotation, 3D ellipse, common graphics library insertion, group editing, etc.; comprehensive dispensing process solutions, including pre-adhesive glue, lagging open glue, diagonal pull up, moving speed shift, Closed graphics circle setting and other functions; powerful PC compatibility, with Logoshop software, can import various file formats (such as NC, AI, DXF, JPG, BMP) generated by mainstream design software (such as Carved, AutoCAD, CorelDraw, etc.) , scanners, etc., and the realization of functions such as online debugging with the PC, to achieve a graphical WYSIWYG programming method.

6. Demoulding system (safe and reliable, convenient and efficient)

Turning machine

name

specification

size

6600mm×1000mm×1276mm

weight

1901kg(exlude Hydraulic system)

  motor power

  7.5kw

 maximum load

  24 t

  lifting angle/height

  80°(±3°)/4535mm

  motion synchronization

  ≥98%

  control way

  manual / Auto

  synchronous control

  hydraulic synchronous motor

  installed power

  7.5kW

  operation method

  button

  fixed operation interface

  equipment power

  Three-phase five-wire system 380V50Hz

Features:

1) double cylinder hydraulic lifting side vertical die table method demoulding, hydraulic synchronous motor to ensure double cylinder synchronization;

2) the unique front and rear top safety fixing method can effectively prevent the workpiece from rolling over during the erection and ensure the safety of worker and machine;

3) adopt manual/automatic control mode to make the operation process simple and reliable.

7 .HTMES production management system

Automation

1) Automatic control of equipment such as cloth machine, feeder, marking machine, fuel injection machine and sweeping machine

2) The flow system can automatically flow according to the production cycle

3) The palletizer has three modes: manual, semi-automatic and automatic, which meet various requirements.

4) The steaming system can set the corresponding parameters according to different components, automatically complete the temperature rise, constant temperature and cooling curve, and remind the operator to release the board after the maintenance stops.

Intelligent

1) Customized ERP according to the characteristics of the company to create a streamlined and practical product

2) Dynamic monitoring of flow system, distribution machine, shuttle bus, palletizer, steaming kiln and other equipment

3) Deep execution from the management plan and feedback for full closed loop operation

4) Big data analysis improves supply chain management efficiency

5) Automatically schedule equipment maintenance plan according to the use period to ensure perfect operation of the system

Informatization

1) Perfectly interface with the BIM system, converting the design BOM to the production BOM

2) Using remote access, palm APP, remote video, SMS push and other information means to understand the operation of the device in real time

3) Transfer AutoCad drawings to the machine such as the cloth machine and the marking machine through the LAN to complete the data docking.

8. The main advantages of the production line

  Cost-effective

.European expert team, European advanced technology, affordable price in China

.Long-term cooperation with Tsinghua University Architectural Design and Research Institute, Shandong University, Dezhou College, etc.Industry, university and research combined with together.

   Reliable operation

.20 years of experience in professional equipment manufacturing services

.High standard (European standard), high configuration (selected imported brands for key components)

.Advanced processing and testing equipment

  Simple and practical

.Easy operation and maintenance

.Less energy consumption

.High qualification rate of concrete components


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